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Discussion on bearing damage of four high 450 Rolling Mill

Author: Views:196 publishTime:2023-05-08

Abstract: In the process of steel rolling, the axial force of the rolling roll causes the damage of the thrust bearing of the roll. The channeling of the roll is the main cause of the axial force. The key to solve the problem of bearing damage is to prevent the channeling of the roll when it passes through the steel and eliminate the axial force.

Key words: roll bearing; Axial force; flicker


The narrow strip steel production line of Taishan Iron & Steel Co., Ltd. has been built for several years. The finishing mill group of the production line is composed of 2 vertical roll mills and 6 flat roll mills. Among the 6 flat roll mills, 3 were short-stress two-high 450 mills and 3 were four-high 450 mills. With the continuous increase of production, more and more phenomenon of on-line burning of bearings in the work roll of four-high 450 rolling mill, the main reason is that the rolling roll axial channeling makes the operation side thrust bearing force is too large and caused by (when the roll through the steel, the work roll channeling to the operation side, the support roll channeling to the drive side, channeling momentum is 5~6mm). On-line burning of bearings not only affects the output, but also increases the cost, so reducing the number of on-line burning of bearings has become an urgent problem to be solved.


1 Analysis of axial channeling of roll 

       The axial shifting of the rolling roller is the main reason for the damage of the thrust bearing of the work roll of four-high 450 rolling mill, because the axial force of the thrust bearing has exceeded its rated load. The damage of thrust bearing will cause the damage of four columns of cylindrical bearings. Under normal conditions, the causes of axial force can be found out through force analysis. The assembly of the roll system is shown in Figure 1 (the working roll and the upper support roll among the four rolls are taken as research objects). FIG. 2 shows the stress of the roll system when the steel is crossed. According to the principle of force balance, the resultant force of the work roll and the support roll in normal operation is zero, and their axes are parallel. Work roller: ∑Fx=F1-N1=0, ∑Fy=P1-P1 '=0; Support roller: ∑Fx=N2-F2=0, ∑Fy=P2-P2 '=0. The phenomenon of rolling roller axial channeling occurs when the steel is passed, which indicates that the roll is acted by axial force. According to the channeling direction indicates that the work roll is subjected to the axial force to the operating side, and the supporting roll is subjected to the axial force to the driving side. The rotation direction of the roll system during work is shown in Figure 3 on the next page (taking the upper work roll and the upper support roll among the four rolls as the research object), and the axial force on the work roll and the support roll is shown in Figure 4 on the next page.



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According to the analysis of the running direction of the work roll and the support roll, there are two possibilities as shown in Figure 4-1, 4-2 when passing steel. Figure 4-1 shows that if the work roll line is perpendicular to the rolling center line, the support roll will have the deviation as shown in the figure. Figure 4-2 shows that if the support roll line is perpendicular to the rolling center line, the work roll will have the deviation shown in the figure. These two cases indicate that the projection of the axis on the horizontal plane has crossed phenomenon or the extension of the axis has crossed, so that the work roll and the support roll produce a huge axial force.




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2 Causes of axial force and preventive measures

       The axial force of the rolling roll is caused by the cross of the axis of the roll, and the main reason for the cross of the axis is that the gap between the roll bearing seat and the lining plate of the mill is enlarged. Through the measurement of the distance between the lining plates of the arch and the distance between the lining plates of the bearing seat, it is found that the lining plates of the equipment have been worn after more than two years of operation. The distance between the lining plates on the arch of the rolling mill is 1~2 mm larger than the drawing design, and the distance between the lining plates on both sides of the bearing seat is 0.5~2 mm smaller than the drawing design. The gap between the two sides of the bearing seat on the driving side and the two sides of the bearing seat on the operating side of the roll and the lining plate of the mill becomes larger due to the wear of the lining plate. When the clearance changes, the roll shakes in the frame, causing the work roll to be not parallel to the supporting roller line, resulting in axial force, resulting in bearing damage. Secondly, the pulsation of the universal joint is also one of the reasons for the rolling movement.

       According to the analysis reasons, it is decided to replace the copper lining plates on both sides of the roll bearing seat with new lining plates and replace the lining plates on the mill yard, so that the clearance between them conforms to the requirements of the drawings and ensures that the clearance is controlled between 0.6~ 0.8mm. At the same time, make special gap measuring tools, regular measurement. Adjust the bracket of rolling mill universal joint to ensure the smooth operation of universal joint. Then we should control the rolling rhythm and finishing rolling material type to make it meet the process requirements.


3 Conclusion

By taking measures, the axial force is basically eliminated, the phenomenon of rolling channeling is curbed, and the number of bearing damage of four-high 450 rolling mill is greatly reduced. In particular, the number of thrust bearing damage of the work roll decreases. This not only increases production, but also reduces costs.

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