Usually the bearing and the shaft are used together, the bearing
inner sleeve is installed together with the shaft, and the bearing coat
is installed together with the bearing housing. If the inner sleeve
rotates with the shaft, the inner sleeve and the shaft adopt a close
fit, and the bearing coat and the bearing body adopt a clearance fit; On
the contrary, if the bearing body and the bearing coat turn together,
the bearing coat and the bearing body adopt a tight fit, while the
bearing inner sleeve and the shaft adopt a clearance fit.
In the
process of operation often occur lap fault, which requires analysis and
treatment, otherwise it will cause accidents, resulting in greater
losses.
1. Bearing running ring is a common fault, and the reasons for running ring are various.
1. The first is improper cooperation
We
know that the running bearing will produce heat, and there is a
temperature difference between the shaft and the inner sleeve, and
between the jacket and the bearing body. These temperature differences
will cause changes in the tightness of the bearing. If the inner sleeve
size of the closely matched bearing is larger than the outer diameter of
the shaft, with the extension of time, wear will occur, and the running
circle is inevitable!
The temperature of the bearing body will
also rise. Once the bearing body expands, the bearing clearance
disappears, and the inner and outer sleeves of the bearing become one.
With the shaft turning, then, the bearing coat rotates in the bearing
body, and produces a lot of heat. This is the formation of temperature
difference due to improper tightness caused by running laps.
2. Lap running caused by vibration
If
the equipment vibration is larger, the bearing and bearing by the
greater the east load, the shaft in operation is like being beaten, over
time, the shaft will be beat extension, the journal becomes thin, which
destroys the original with tightness, the formation of micro-movement,
heating, running conditions, the journal will be fine, the bearing body
hole will be friction.
3. Lubrication failure
Lubrication
failure, friction generated more heat, bearing inner and outer sleeve,
bearing body temperature difference is large, destroy the original fit
size, bearing journal, bearing body wear.
4. Improper choice of lubricating oil or even more impurities
When
large grease hardness or impurities, will cause bearing rolling body
cavity effect, stop rolling element has its own spin, friction heat, it
will also drive the coat on the choice of bearing body, wear, when the
resistance is bigger, the resistance can overcome the friction of the
bearing inner sleeve on the shaft, the shaft from the inner sleeve slip,
slide, causing wear and tear.
5. Improper installation
Said
improper installation mainly refers to such as bearing heating
temperature is too high, bearing expansion, size can not be returned;
The residual clearance of the free end bearing of the shaft is
insufficient, resulting in friction heat generation on the side of the
bearing; Bearing, shaft, bearing body cleaning is not clean, resulting
in stuck; Splitting the bearing seat closing mouth flattens the bearing,
resulting in local stuck bearing and other adverse conditions, these
conditions will cause bearing heat, leading to bearing running.
6. Long-term vibration and percussion, will make the shaft fatigue peeling
Once the debris is discharged, it will inevitably cause loosening and cause the bearing to run.
7. Bearing failure
For
bearings running for a long time, the raceway will produce point
fatigue pitting corrosion, and the shed debris will produce weir effect.
Once heated, and the temperature difference will occur, it will cause
running laps.
2 the processing of bearing running rings
To
sum up, the reasons for bearing running are various, so when there is a
fault or accident, we must analyze the reasons, find out the root cause
of the accident, and then take appropriate measures to deal with it
according to the specific situation. The details are as follows:
1. proofing punching method
When
the bearing runs the ring, the fine hole of the shaft is large, which
can be avoided on the surface or in the bearing body, and some samples
are punched evenly to make up for the size change in the raised part.
This will temporarily solve the running problems
2. brush plating method
By electroplating, chromium metal is plated directly on the shaft or bearing body to restore the basic size.
3. Adhesive method
When
the shaft is worn or the bearing body hole is worn, it will cause the
bearing to run. At this time, appropriate metal adhesives can be
selected and filled into the contact area gap, which can be solved after
solidification. This is a reminder that the adhesive should only be
used on tightly fitting contact surfaces. For example, bearing inner
sleeve that rotates with the shaft, bearing jacket that rotates with the
wheel.
4.welding turning method
The worn
parts are filled in by welding long pieces of meat and then machined to
size to restore function. However, this method should not be used in
stress-sensitive parts because welding will change the mechanical
properties of materials and produce stress concentration.
5.set method
Insert
method is also commonly used method, that is, the first damage to avoid
and associated with part of the material processing down, and then
processing a sleeve inlaid on the shaft or bearing body, and then with
the surface processing to the appropriate size. The method needs to pay
attention to the strength of the sleeve, and the damage to the shaft and
bearing body, and so on.
3 conclusion
The
above is the common method of bearing recovery. In particular, the key
is to analyze the causes of shaft, bearing and bearing body wear. These
reasons must be eliminated.
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