Abstract: With the rapid development of cold rolling mill technology,
especially the rapid development of general carbon steel six-roller
mill, the comprehensive and practical performance of cold rolling mill
bearings is put forward higher requirements. The selection of roll
system bearings of working roll and middle roll of domestic rolling mill
is analyzed as follows.
Structure of the one:
Four row cylindrical bearings plus positioning bearings
In
the roller system, four columns are used as radial bearing, and the
double-row angular contact ball bearing bears the axial load to locate
the bidirectional axial displacement of the roller, which is the most
common configuration in the selection of six-roller single frame at
present.
Configuration analysis:
1, four
column cylindrical bearing components are less, the parts are regular
ring parts easy to process, the precision is easy to control, compared
with other series of bearing has the characteristics of high limit speed
bearing capacity, and has a high degree of interchangeability.
2.
Bearing inner ring interference is installed separately in the roller
diameter, and the outer ring assembly is installed in the bearing box.
After loading the roller diameter, the outer ring assembly and the inner
ring can be separated, and the installation is quick and convenient.
3.
It can be separated after loading the roller diameter, and the bearing
box can be removed to directly check the use status of each bearing
parts (inner ring, outer ring, rolling body, cage).
4, the inner
diameter and shaft diameter interference fit, in case of accident
failure such as: bearing burn or lock can effectively protect the roller
diameter.
5. The inner ring or outer component can be fixed
separately. The bearing can be used only by replacing the inner ring or
outer component, avoiding unnecessary replacement of undamaged parts.
6.
Double row angular contact ball bearings are required to be positioned
separately to limit the axial displacement of the rolling roll.
Summary:
This configuration can meet the speed and load requirements of the
rolling mill. However, with the increase of the service life of the
equipment, the decrease of the accuracy of the equipment and the
increase of the axial load, the damage of the positioning double-row
angular contact ball bearings, the wear of the early cage and the loss
of copper powder often occur. Intermediate cage fracture; In the late
stage, the positioning bearing is uncertain or short time burning
problem. During configuration, special attention should be paid to the
contact Angle, cage structure, strength and so on.
Structure of the two:
Four row tapered bearing
In
the roller system, four rows of taper bearings are used as radial and
axial joint load bearing, which can bear radial load and hold the
bidirectional axial limit of the roller. This is the structure
configuration that the selection of six-roller single frame is less, and
the selection of six-roller five-roll rolling and six-roll rolling is
more.
Configuration analysis:
1, four row
taper bearing parts, inner and outer ring and rolling body are conical
surface, high processing accuracy is required, parts are marked with
part number, serial number, high installation requirements, parts have a
unique installation position.
2. The whole set of bearing is
installed into the body, and the bearing can not be separated after
loading into the box. The inner ring and the shaft are usually clearance
fit, and the installation is quick and convenient, and the fast loading
and unloading can be realized directly.
3. The bearing cannot be
separated after being loaded into the box. After the bearing box is
removed from the roller diameter, the service condition of each bearing
part (inner ring, outer ring, rolling body, cage) cannot be directly
checked. Need to further remove the bearing from the box body, can be
intuitive inspection and cleaning steps.
4, the inner diameter
and shaft diameter clearance, in the event of an accident, such as:
bearing burn or lock when the roller diameter and bearing inner ring
direct wear, easy to cause damage to the roller diameter.
5,
bearing parts can not be exchanged, parts damage, the whole set of
bearings need to be scrapped, but during the use, can be bearing
grinding ring to maintain the original clearance of the bearing, to
ensure the use of bearing accuracy.
6, at the same time as the
radial and axial joint bearing bearing, that is, bear radial load and
both the two-way axial limit roller, can realize the independent use of
bearings, can remove the use of positioning bearings.
Summary:
THIS CONFIGURATION CAN BETTER MEET THE LOAD REQUIREMENTS OF ROLLING
MILL SYSTEM, BUT THE LIMIT SPEED IS SLIGHTLY LOWER, WHICH IS ABOUT 70%
OF THE LIMIT SPEED OF the SAME size series cylindrical BEARINGS.
Similarly, with the increase of the service life of the equipment, the
decrease of the accuracy of the equipment and the increase of the axial
load, there are often single or double row bearing burning problems, as
well as uncertain or short time burning problems.
In the
configuration, special attention should be paid to the cage structure
and the cage protrusion with the gland; The size of the small mouth
matches the size of the shaft shoulder diameter; The fit of the septum
ring and the end face of the inner ring.
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